AUTOMATIC ROTARY DISC
The Rotary Disc Type Tablet/Capsule Counting Machine is a precision-engineered system designed for accurate counting and filling of tablets, capsules, and similar solid dosage forms into bottles or containers. The machine operates on a rotary disc mechanism combined with an electronic counting sensor, ensuring high-speed and reliable counting suitable for pharmaceutical, nutraceutical, and food industries.
Machine Description
The Rotary Disc Type Tablet/Capsule Counting Machine is a precision-engineered system designed for accurate counting and filling of tablets, capsules, and similar solid dosage forms into bottles or containers. The machine operates on a rotary disc mechanism combined with an electronic counting sensor, ensuring high-speed and reliable counting suitable for pharmaceutical, nutraceutical, and food industries.
In this machine, bulk tablets or capsules are fed into a hopper and guided onto a specially designed rotating disc. As the disc rotates, the products are separated and aligned into single units, allowing controlled movement toward the counting zone. An advanced counting sensor detects and counts each tablet or capsule as it passes through the discharge channel.
The counted quantity is then precisely filled into containers positioned below the discharge chute. The system is typically integrated with automation features such as container indexing, no-bottle-no-count mechanism to ensure accuracy and minimize product loss.
The machine is constructed using GMP-compliant materials, ensuring hygiene, easy cleaning, and durability. It is suitable for handling a wide range of product sizes with minimal changeover time, making it an efficient solution for medium to high-speed production lines.
Overall, the Rotary Disc Type Counting Machine offers a combination of mechanical precision and electronic accuracy, delivering consistent performance, reduced manual intervention, and enhanced productivity.
Applications
The trueCARE Tablet Counting used in pharmaceutical manufacturing, quality control, packaging, labeling, clinical trials, research, nutraceutical, and dietary supplement production, as well as in preparing customized medications.
These machines guarantee precise counting, boost production efficiency, meet regulatory standards, and improve patient safety.
Standard Features
- High-precision counting using advanced electronic sensor for accurate detection of each tablet/capsule
- Rotary disc mechanism ensures uniform separation and smooth flow of products
- Suitable for a wide range of tablet and capsule sizes with easy changeover
- No bottle – No count system to avoid wastage and spillage
- Adjustable counting speed for optimized performance based on product type
- Gentle product handling to minimize breakage, chipping, or dust generation
- Stainless steel (SS 304/316) construction ensuring GMP compliance and hygiene
- User-friendly control panel for easy operation and monitoring
- Compact and robust design requiring minimal floor space
- Low maintenance with easy accessibility for cleaning and part replacement
- Optional integration with bottle feeding, capping, and labeling lines
- Anti-vibration and stable operation for consistent counting accuracy
- Quick dismantling of contact parts for cleaning and validation
Technical Specification
| Machine | Rotary Disc Type Tablet/Capsule Counting Machine |
| Application | Tablet/Capsule Counting Machine |
| Working Principle | The machine operates on a mechanical separation and counting principle using a rotating disc with precision Counting Sensor |
| Output | Up to 300 Pcs/Min |
| Tablet Sizes | Tablets Dia. 5 To 12mm, Irregular Shape |
| Pill Sizes | Pill Dia. 3 mm to 12 mm |
| Capsule Sizes | Capsule 0 To 5 |
| Container Size |
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| Container Adaptability |
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| Feeding Storage | Hopper |
| Feeding System | Vibrating Tray |
| Interlock | “No Bottle – No Count – No Fill” |
| Material and surface finish of parts in contact with the product |
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| Material and surface finish of parts not in contact with the product |
|
| Machine Mounting | Antivibration Pad |
| Operating Panel | Common Operating panel |
| Require Utilities: | Electric Power: 230 Volts,50 Hz, 1 Phase |
